Different kinds of straw briquetting machine

Straw briquetting machine types can be divided into three models namely: straw-loop mode straw briquetting machine, flat pattern straw briquetting machine and latest ring storey straw briquetting machine, briquetting machine for the three great distinction, not all the same compressed density.

Flat die straw briquetting machine is a compressed rice husks, seeds shells, sawdust and other difficult molding materials, compressed density between 0.8-1.6 regulation, can be used to produce a variety of biomass fuels, instead of ordinary coal burning.
Loop mode straw pellet plant machine is mainly used to produce feed for cattle and sheep, which compressed density between 0.8-1.0 moderate, not special treatment in their feeding process can be directly fed is that all farmers and feed processing households preferred device , especially in the production of corn stover feedstock production and molding rate is extremely high.
Ring Flat straw briquetting machine, is a fuel feed general machinery, and the use of a wide range of raw materials, peanut shells, straw can reach 100% of the molding, and production is much higher than the ring mold models, customers have been reflected in the level of small ring briquetting machine compression type peanut shells yield up to 1.5 tons / hour, the density can be adjusted between 0.8-1.3.

Shandong autostate electromechanical straw briquetting machine technology has become more perfect

Because of straw, wheat straw, sorghum stalks and other plant strictly limited by the state of combustion, a process based on plant stalks gradual rise of new industries, AUTOSTATE electromechanical years ago realized this, to examine the straw briquetting machine process, Today, AUTOSTATE electromechanical straw briquetting machine more mature, has been ranking the country in the same industry-leading level. 

AUTOSTATE electromechanical straw briquetting machine using the latest technology, you can use the minimum power consumption for maximum yield, peanut shells, sawdust, wood shavings and so can be the perfect briquetting, briquetting process, very little noise, hardly around have any impact on the environment, briquetting material which can be used as a future fuel, but also can be used as feed. Perfectly to maximize the value of the straw, so the models in the development of the Department, will determine its popularity.

Although AUTOSTATE electromechanical straw briquetting machine has achieved technological advantages, to meet the production needs of most users, but for major equipment inspection parameters utilization, power consumption and other materials, AUTOSTATE electromechanical still in progress.

In the next few years, AUTOSTATE electromechanical technology and pellet machine will continue to increase investment in straw briquetting machine, will occupy high ground straw briquetting machine, do the industry leader. 

Pellet machine

pellet machine for the wet powder developed into a desired particle can also be crushed into a block of dry material desired particle. The main features are (Yu Machinery Factory of Gongyi City) screen easy assembly and disassembly, tension is also adjustable. Seven horns and drum removal easy, easy to clean. All mechanical transmission enclosed in the body, along with the lubrication system, smooth running machine.
the scope of pellets mill
1, this machine is a rotating drum with swing action through wire sieve can be wet powder materials research into particles, can also become a widely used as crushed pieces and become ready particles purposes.
2, is used in the chemical aspects of research into wet powder particles together, after drying for compressed tablets, they can be crushed and condensed into a block or sub-block in the chemical process by caking during storage, food used for processing industrial confectionery and sugar mixture and malt milk and other goods, in other industries such as ceramics, plastics and other materials become mixed shaped parti
cles.
3, it does not apply to semi-solid, fluid, paste or wear purposes.
the basic features of pellet machine
1, the machine strong and powerful, simple, smooth operation, there is a large volume of the bucket. Rotating drum made out of stainless steel to ensure the quality of cleaning and treatment materials without discoloration.

2, the number of mesh mesh sieve, should be based on the particle size requirements, owned by the user, it means prison with two pipe clamp, easy assembly and disassembly, tighten loose shore by a fine tooth wheel, can be appropriately adjusted.

Processing method of crusher of machine for pellets common mechanical faults

Mill system mainly consists of grinder and motor. The corresponding fault can be divided into mechanical and electrical faults. The following is a mechanical failure and vibration fault analysis.

Vibration mill by motor directly connected crushing device, the connection is simple, pellet mill machine easy to repair. But if in the process of assembly of two can not be well connected, it will cause the overall vibration mill.

(1) the motor rotor and the rotor misalignment. Can be moved left and right, the position of the motor, or on the motor feet below plus pad, to adjust the concentricity of the two rotor.

(2) the rotor misalignment. The reason is the palmar branch of 2 bearing surfaces of the rotor shaft is not in the same plane. In the bearing seat bottom pad copper skin, or increase the wedge iron can be adjusted in the bearing at the bottom, the guarantee 2 shaft concentric.

(3) the crushing chamber part vibration machine for pellets ‍The reason is connected with the pelletizing machine rotor coupling internal misalignment or rotor flat hammer quality uneven. Connection can adopt corresponding methods adjusting coupling and motor according to different types of coupling: when the hammer quality uneven, re matching each hammer, the hammer is symmetrical, the hammer is symmetric error less than 5G.

(4) the original balance is destroyed. Motor repair to do dynamic balance test, to ensure the overall balance of the horse.

(5) mill system anchor bolts loose or the base is not firm, in the installation or repair, evenly fastening bolts, between the foundation and the mill, with damping device, reduce vibration.

(6) the hammer broken or crushed indoor hard debris. All these will cause the imbalance of the rotor rotation, caused by vibration. Therefore, regularly check the wear serious, hammer. When replaced, machine for pellets ‍symmetric replacement; appear mill running in the abnormal sound, should immediately shut down to check, find the reason timely treatment.

(7) connecting mill system and other equipment is no match. For example. For example, a feeding tube, discharging tube connection is improper, will cause vibration and make sound. Therefore, the connection part, should not use hard connection, had better use soft connection.‍

Vibrating screen too fast the main reasons of pellet machine damage:

Mesh quality problems, the screen tensioning force, material feeding problems.

Quality problems 1, screen mesh is a mesh damage caused pellet maker  by too important factors. The screen material if not up to the material screening requirements, screen damage quickly, our customers in the selection of rotary vibration sieve note lists screen classification and how to choose the appropriate screen.

2, the screen tension strength is insufficient, pellet machine ‍resulting in screen fibrillation, usually along the screen edge wrapping strip or fault or damage.

The stress layer 3, the upper part of the screen mesh are layered and lower requirements, between the 2 layers closely, if the screen pre tensioning process, when the screen bottom stress layer tightened, sieve layer without tension, so do the sieving machine when the screen vibrating up and down over larger distances, and screen the contact part cannot effectively press frame, which is caused by the screen damage quickly one of the reasons.

4, the material feeding problems. Because the feeding continuously in the vibrating screen in the process of work, but if a feed too much, hinder the normal movement of materials on the screen surface, pellet machine ‍not only easy to make the screen fatigue become loose, but also reduces the amount of pellet press material processing. Once given a lot of material, can make itself is not a sudden increase in the motor load balance operation, not only easy to damage the screen, but also easy to cause damage to the vibration motor, so in delivering material to uniform feeding. In a powerful impact of feeding mode, must give the vibrating screen with buffer hopper, material impact vibration screen will consume the vibration source of direct, more easy to cause the screen and screen fatigue damage.

Solution:

The first choice and reliable quality of the screen in the selection of vibrating screen;

② often check the tightness of the screen mesh;

Check whether the screen compaction.

If it is sieving liquid, has strong impact force when the best equipped with hopper or buffer.

If a material stacking, as soon as possible to find the reasons such as adjusting the vibrating motor eccentric block.‍

The main structure of pellet plant

Composition of granulation machine is mainly composed of feeding,feed mill plant  mixing, granulating, transmission and lubrication system. Its work process is combined with powder less than 15% moisture content, from the hopper into the feeding auger, by adjusting the stepless speed regulation motor speed, obtain material flow right, pellet plant then into the blender, tempering the stirring rod stirred and mixed with steam, if need to add molasses or grease, also from the added and together with the mixing drum steam, oil content of less than 3%, otherwise it is difficult to form, pelletizing after quenched and tempered with powder temperature can reach 64 ~ 85 ℃, relative humidity 14 ~ l6%. And then through the chute through the iron absorption pellet plant device can select the powder to remove iron impurities mixed in, and finally into the press room.

Part of granulator

Feeder

The feeder is composed of an adjustable speed motor, reducer, screw barrel and the auger shaft. feed machine the motor is composed of a three-phase asynchronous motor, eddy current clutch and tachometer generator, it is used in conjunction with the JZT controller, the JDIA type electromagnetic adjustable speed motor controller can change its output speed.

Retarder

The feeding speed reducer adopts a cycloid pin wheel reducer, the reducer transmission ratio is 1.10, and  the machine pellet

‍ speed regulating motor direct, deceleration, the effective speed feeding auger control in 12 ~ 120 rpm.

The feeding auger

The feeding auger auger tube, the auger shaft and bearing pellet mill. Auger to feed, speed adjustable, namely the feeding quantity variable, in order to achieve the rated current and output. The packing auger shaft can be extracted from the auger cylinder right end, so that the cleaning and maintenance.

The main structure of pellet machine

Composition of granulation machine is mainly composed of feeding, mixing, granulating, transmission and lubrication system. feed mill plant work process is combined with powder less than 15% moisture content, from the hopper into the feeding auger, by adjusting the stepless speed regulation motor speed, obtain material flow right, then into the blender, pelletizing tempering the stirring rod stirred and mixed with steam, if need to add molasses or grease, also from the added and together with the mixing drum steam, oil content of less than 3%, otherwise it is difficult to form, after quenched and tempered with powder temperature can reach 64 ~ 85 ℃, relative humidity 14 ~ l6%. And then through the chute through the iron absorption device can select the powder to remove iron impurities mixed in, and finally into the press room.

The main advantages of particle machine

1 pellet maker is capable of forming a particle does not need other affiliated machines such as (grinder, mixer, lifting machine, drying machine) is a whole machine

2 pellet machine  has the advantages of small size long two meters wide and one meter machine can press wheel move, can go to the fields of processing raw material saving transport costs, there is sufficient raw materials can go where processing, does not need to set up a factory in the investment, saving a lot of plant investment, reduce investment risks.

3 diesel and electric dual-purpose, mobile production can be changed to a diesel engine as power, without no three-phase electric trouble. One time forming particles machine pellet mill machine

4 three machines and equipment production, yield, but the investment cost is low. And the big equipment workshop and raw material constraints operation very difficult especially raw material size suitable for transportation, and is not safe‍

Factors affecting the yield of grain machine

Particle machine is one of my company's, important products of good quality, after market research and validation for many years in the user community to gain a good reputation. Here for everyone to share the external factors that affect the yield ofgrain machine:

1, oil. Add a small amount of grease (0.5%~1%), to reduce the particle machine parts wear, and the particles easily through the die hole, improving granulation production.However when adding amount exceeds 2%, the pellet machine loose, it is difficult toform. Therefore, in the high dosage of oil, should be added to the full amount of 30%in the mixing machine, granulating machine spraying full volume 70%.

2, crude fiber, crude fiber content of the appropriate (3%~5%), bonded to particles,reducing the rate of powder particles, improving granulation production, but the crude fiber content exceeds 10%, it will because of the bond and poor effect of particlemachine, hardness and forming rate, increase the mechanical wear, reducing the pelleting rate.

3, the moisture content of material. The material moisture content is too high, reduce the amount of steam in the granulation, effects of Pelleting Temperature increase,thus affecting the quality and yield of feed particle machine. At the same time, the moisture in the materials is too high, and difficult and easy to cause material slidingbetween the die wall and the pressure roller, causes the ring die hole plugging.General requirements for Quenched and tempered before moisture content should be below 13%.

4, the material of protein. The protein content is high, the heated material plasticity,increase in viscosity, granulating high yield. But the non protein nitrogen such as urea, l) high, lower yield granulator.

5. Starch content, starch grains is high, easy to granulation in high temperature, highwater content, yield is high, the requirements for tempering water between 16%~18%.Tempering temperature shall be above 80 ℃. Otherwise the degree of starch gelatinization difference caused by brittle particles, can't even forming. If the corn in the quenched and tempered before curing (such as corn drying), yields granulatordecline. Therefore, when purchasing raw materials to choose not to dry as well.

6, the heat sensitive feed. Lactose, whey powder is heated after the increase in viscosity, increase the yield, but the temperature is over 60 ℃, is easy to appear coking, blocking the die hole, effects of pelleting machine production. So this kind offeed conditioning can be used warm water.

7, minerals. Organic feed almost without cohesion. Granulation performance is poor,affecting the granulation production. Therefore, when the inorganic matter content is high, the general to the material in a small addition of binder (such as molasses) to improve the granulation properties, improve the pellet machine production.‍

Method of use of renewable resources for particle machine

What is the use of renewable resources for particle machine, is mainly to explain some of the abandoned by us resources to get the market application and market nowparticle machine occupied a great position, put some resource to use up.pellets mill‍

After the waste plastic particles machine is used to bring the change of life is we be obvious to people, we used some plastics do not know how to store, but do not knowhow to deal with, so the resulting in a large number of landfill, along with social progress and now we are increasingly high requirements, and achieve the effect is getting better and better, particles the use of the machine are also more and more,not only in the plastic, there are many industries are beginning to use ah, like somefood particle machine, straw particle machine, recycled plastic particles machine, drug particles machine and so on, are the particle machine was improved, and the use ofparticle machine also can change some the result of our industry and also to ourindustry to bring unlimited business opportunities, now the network everywherepropaganda pellet making machines‍film grain machine, poured some particle machine visible results, but ifput into use or face a lot of problems, including his basic operation and matters needing attention, and some of the later maintenance and maintenance are we to understand before use.‍

Characteristics of pellet machine

Advantage: high precision cylindrical involute helical gear transmission, high transmission efficiency is more than 98%.

Advantage two: transmission gear blank water after forged heat treatment, improve the tooth surface hardness; was carburized gear tooth surface, the carburized layerdepth of 2.4mm to enhance the wear resistance, prolongs the service life of the parts;hardened by silent grinding edge trimming process, make the operation more quiet,more stable.pellet mill

Advantage three: spindle and conjoined hollow shaft adopts alloy steel forging, thewater rough turning, heat treatment, precision turning and milling machining, a reasonable structure, uniform hardness improved component fatigue resistance and wear resistance, to provide a more reliable guarantee for the safe operation of.

Advantage four: host box use high-quality steel casting and become, uniform thickness, compact structure; then by the Swiss CNC machining center importscarefully processed, the processing precision of zero error. For the normal operationto provide more powerful support.

Advantage five: transmission part of the bearing and oil seal machine for pellets‍

Advantage six: the bearing particles forming system with high quality bearings aresilent, and increase the thin oil circulation cooling and lubricating system, bearing a longer service life, operation more safety.are used in high precision bearings and wear and temperature resistant fluorine rubber seal, and particularly add lubricating oil return system, oil cooling, automatic timing for oil lubrication. To ensure the bearing lubrication, operation more safety and reliable.

Advantage seven: die using high-grade stainless steel nickel steel Seiko manufacturing, pellet maker‍ unique compression ratio of reasonable design, make the product quality is better, ring die service life is longer, maximum limit reduces the cost of production.‍

pellet machine

Small  pellet press machine the machine, the machine is suitable for a wide range, the production of uniform particles, do not need to be particle screening,thereby improving the production efficiency, reduce production costs, increase production. Compared with the powder particles, taste delicious, small size, use,storage and transportation are convenient. The pellet plant through the mechanical transmission to make the cylinder reciprocating swing, the material extruded from sieveinto granules, as long as the screen mesh is made of different thickness of the differentparticles, the drum screen without disassembly, easy disassembly and is very light, the machine parts are needed only granulating chamber cleaning, cleaning is veryconvenient. The particles containing powder rate is small, convenient operation, easy control, long service life, conforms to the requirements of GMP.‍

Rock particles machine information

Rock  pellet mill machine is widely used in pharmaceutical, food, chemical industry, the production of various specifications of forming particles. The wet powder materialextrusion for granular, also will be dry caking material crushing into granules, and fast and whole grain.

Working principle.

Swing granulator powdery mixture humidity appropriate and sent to the stock bin, thereciprocating cutter wheel, the material extruded from sieve, made of granular. The bulk material in the drum impact crusher, and forced through the mesh into particles.

Structural characteristics:

The 1 part, contact materials, parts, granulation appearance parts are all made of stainless steel, accord with the standard of GMP.

2 simple structure, stable operation, good sealing performance, convenient operation,beautiful appearance.

3pellets mill users according to product requirements, select the appropriate screen, canproduce various specifications of particles

.‍

The difference between ring die pellet machine and flat mode particles machine

One, the feeding way: ring die pelletizing machine adopts mechanical force feeding,high speed rotating centrifugal distribution into the granulation chamber, the scraperto distribution of material, feeding is uneven; the flat die granulator is to rely on the self weight of the materials vertically into a pressing chamber, capable of uniform feeding.

Two, pressure: in the mold of the same diameter, ring molding wheel diameter is governed by the size of the ring die diameter limit, so the pressure limited size; flatmolding wheel diameter is not affected by the die diameter limit, can increase theinner bearing space, choose a large Zhou Chengzeng fought wheel bear ability, not only increase the pressure wheel pressing force, but also prolongs the service life.

Three, discharging mode: Die belong to high speed, high breakage rate of material is discharged; and the flat die belongs to low speed, low breakage rate.

Four, pressure wheel adjustment: ring die pellet machine if the adjusting pressure with two screws on the center of the eccentric wheel; the flat die granulator is adopt screw thread column M100 center adjusting mechanism, the pushing force of 100tons, drop steadily, touch soft, uniform pressure. The rotary manual and hydraulicautomatic control in two ways.‍

The development potential of enormous machinery industry feed particle machine

In recent years, good  feed pellet mill machine machinery  sales situation, domestic models such as particle machine, feed particle machine, organic fertilizer production line, feed mill, chaff cutter, rubbing machine and dairy machinery such as sales increased significantly, especially the feed particles appeared in short supply situation in the last year. Closely related to the development of animal husbandry, breeding and planting industry with the development of animal husbandry and feed processing machinery industry, but also provides a great chance for the feed processing industry machinery.

According to the market demand, production efficiency, technology supportingprinciple, the former National Machinery Industry Bureau to determine the "fifteen"agricultural machinery industry focus on the development of the four major categories of products, i.e. particle machine, feed particle machine, organic fertilizer production line, feed unit and key parts. Specific to the animal husbandry and feed processing machinery industry, mainly the development of:

Particle machine: now farmers especially some breeding chicken, beef, duckmanagement of dairy cattle breeding feed use particle machine.

pellet making machines: processing feed in some fish farmers also incorporates the use of feed particle machine to reduce the cost of production.